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1. Detailed explanation of the working principle of purified water equipment used in pharmaceutical factories
Purified water equipment used in pharmaceutical factories (purified water preparation system or PW system) converts municipal tap water or groundwater into purified water that meets the requirements of the Chinese Pharmacopoeia, the United States Pharmacopeia (USP), or the European Pharmacopoeia (EP) through multi-stage treatment and integrated technology combination. Its core working principle is stepped purification+multiple technology collaboration. The specific process and technical principle are as follows:
1. Pre treatment system: removes suspended solids, colloids, residual chlorine, and hardness Purpose: to protect subsequent precision membrane components (RO, EDI) from blockage, scaling, oxidation damage, and extend equipment life.
. Main unit and principle: Multi media filter: Principle: Fill filter media such as quartz sand, anthracite, manganese sand, etc. to form a filter layer with coarse upper and fine lower layers. Function: Remove suspended solids, sediment, rust, colloids, and some microorganisms through mechanical interception and adsorption. Activated carbon filter: Principle: Utilizing the physical adsorption (large specific surface area and microporous structure) and chemical reduction of activated carbon. Function: Remove residual chlorine, chloramines (strong oxidants that can damage RO membranes), organic matter (TOC), color, odor, some heavy metal ions, and disinfection by-products. Softener (Sodium Ion Exchanger): Principle: Sodium cation exchange resin is used. When water flows through the resin, calcium ions (Ca2?) and magnesium ions (Mg2?) exchange with sodium ion_600x400.jpg)
2. Core desalination system: Deep removal of ions and small molecule organic matter Objective: To remove the vast majority (>95% -99%) of dissolved salt ions, small molecule organic matter, microorganisms, and pyrogen precursors in water.
. Core Unit and Principle: Reverse Osmosis Device (RO): Principle: Based on the selective permeability of semi permeable membranes and external pressure drive. A semi permeable membrane allows water molecules to pass through while blocking the dissolution of salts, organic matter, colloids, bacteria, viruses, and pyrogens. Apply a pressure higher than the osmotic pressure (10-30 bar) on the inlet side to force water molecules to reverse through the membrane and enter the water production side. Impurities are concentrated on the inlet side and discharged as concentrated water. Key structure: High pressure pump: provides the required pressure. Reverse osmosis membrane element: The core component, usually a polyamide composite membrane (TFC) with a rolled structure, is i
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